Smart Manufacturing(Digital Twin + AI):
numerical simulation:DEFORM Software prediction of forging streamline(Qualification Standard:Angle with axis≤15°),JMatPro Optimize cooling path,Reduce the number of trial molds 50% above。
Intelligent production line:infrared temperature measurement + PLC Dynamically adjust forging speed(temperature fluctuation≤±10℃),300 The ton handling machine adopts AI Dynamic balance system,Realize unmanned grabbing and handling of high-temperature forgings。
Digital Twin Workshop:Online collection rate of hot processing parameters 100%,Defect recognition accuracy 99.2%,Production efficiency improvement 40%,Reduce labor costs 30%。
Green Manufacturing(energy saving + emission reduction):
waste heat recovery:The utilization rate of waste heat in the heating furnace reaches 63.4%,Used for power generation or preheating steel billets,The comprehensive energy consumption of unit forgings has been reduced to 0.38 ton of standard coal equivalent / ton(compare 2021 Annual decline 19.1%)。
Cleaning process:Using natural gas / Electric heating replaces coal furnaces,Replacing diesel with bio based quenching fluid,VOCs emission reduction 90%,implement “Near zero emissions”。
Future direction:additive + Forging mixed process(Improving the efficiency of forming complex components 35%)、Nanocrystallization forging(strength enhancement 50%)、Intelligent control throughout the entire process,Promote the forging steel industry towards “high-end、intelligence、green” continuous upgrade。


